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External Burnishing Angled Tool – PTSC

Internal roller burnishing tool for
blind hole and through hole

 

 

What revolution speed and what feed rate …
The graph below shows the revolution speed and the feed rate for the whole diameter range of the IRG-2-S.

 


Technical details:

Type IRG-2-S from Ø 4.9 – 20.8 mm

 

 

 


Internal roller burnishing tool IRG-2-S

Application blind hole and through hole
Diameter range 4.9 – 20.8 mm
Adjustment range -0.1 up to +0.2 mm
Rolling depth 30, 50, 100 mm
Rollers
Diameter Type Quantity Dimension “X”
4.9 – 6.8 mm S-1680 3 0.5 mm
6.9 – 8.8 mm S-2010 4 0.5 mm
8.9 – 11.8 mm S-2714 4 0.5 mm
11.9-15.8 mm S-3718 4 0.7 mm
15.9-20.8 mm S-4722 4 0.7 mm
Standard fixture cylindrical shank Ø 10 – 20 mm
Morse taper 1 to 4

 

Options

  1. Fixture with clamping surface; VDI; HSK etc.
  2. Different rolling depth
  3. Different number of rollers
  4. Tailor made rollers
  5. Internal coolant from Ø 8 mm

 


Application parameters

Please note that this information represents standard values which must be adapted to the individual cases.

 

Workpiece allowance up to 0.02 mm
Tool preclamping up to 0.05 mm
Rotation direction of tool clockwise (M3)
Return traverse always in rapid traverse (G0)
Lubrication emulsion or oil; filtration of the lubricant (<40 μm) can
improve the surface quality and the tool life
Pre-machining of workpiece surface roughness (Rz) up to 15 μm tolerance IT8 or better
Workpiece hardness up to 45 HRC

 


Tool assembly and handling

IRG-2-S

 

Internal roller burnishing tool

Type IRG-2-S

  1. Fixture
  2. Sleeve
  3. Cage, bearing assembly
  4. Taper
  5. Rollers
  6. Rolling unit (conversion kit for other diameters including item 3/4/5)
  7. Clamping screw for taper
  8. Clamping screw for sleeve
  9. Locking Ring

 

Adjustment of the tool

Loosen clamping screw (8), then turn the fixture (1) and sleeve (2) against each other accordingto scale. One mark is equivalent to 0.01 mm in the diameter. Retighten clamping screw (8).